Air Atomising Spray Nozzles for Moistening

In direct pressure nozzles the energy required to break up the fluid comes from the potential energy of the fluid itself.  As more energy is required to break up fluids into smaller droplets, pressure and flow rate need to be increased in order to form very fine sprays.  This increase in flow rate may not be desirable as it might result in too much fluid is being delivered, resulting in over wetting.

Air atomising nozzles overcome this problem by using compressed air to break up the lubricant into a very fine spray.  This means that even at very low flow rates and fluid pressures very fine sprays can be achieved.  Perhaps just as importantly the consistency of the spray can be controlled more easily with air atomisers because the air pressure can be varried as well as liquid pressure.

Deflection air atomising flat fan nozzle and external mix flat fan nozzle

In the SAM series of air atomising nozzles the level of control over spray properties is taken a level further.  This range of nozzles has two separate air feeds as well as the liquid feed.  One air feed controls the level of atomisation and the other is used to shape the spray pattern.  Each feed is independent so absolute control over pattern and consistency can be achieved.  For very delicate or precise moistening applications this range of nozzles might be considered.

 Air atomising nozzles can be used to produce hollow cone, full cone and flat fan patterns for moistening applications.  So they can be used to moisten product moving on a conveyor (use flat fans) or stationary targets (full cones).

Full details on each product can be found by clicking on the product boxes below.

Flat Fan, Air atomising, Internal mix nozzle (XApf) XApr air atomising, full cone internal mix SAM Air Atomising Nozzle

 

 

 

Moistening Engineering Considerations

Moistening Nozzle Designs